Ultrasonic Transducer

  Ultrasonic Cleaning Transducer

  Piezoelectric transducer uses the piezoelectric effect to realize transduction between electric and sound energy. It comprises a radiation head,electrode, cap, prestressed bolt, piezoelectric chip and an insulating tube. The piezoelectric transducer is widely used in ultrasonic cleaning machine and high-power industry cleaning devices.

  Features

  ◊ High efficiency: high mechanical parameter Q, the transduction efficient between electricity and sound above 95%.

  ◊ High amplitude: the transducer strength is improved by fixing the high speed vibrator directly on the base of washing groove

  with bolt. Compare with a magnetic expansion vibrator, its amplitude can be improved above 50%.

  ◊ Good heat resistance: a large range of working temperature, low resonance impedance and heat productivity.

  Naming methods as following

  Product categories

  A. Piezoelectric chips: P4 series with black chip and P8 series with yellow chip;

  B. Frequency classification: low frequency series (17~23KHz), intermediate frequency series (25~28KHz), medium and high frequency series (33~60KHz) and high frequency series (68-200 KHZ).

  C. Power classification: 30W series (including 35W), 50W series (including 60W), 100W series (including 80W) and other unconventional power;

  D. Shape classification: straight column and trumpet;

  Frequency selection

  The frequency of the transducer is inversely proportional to the wavelength, the wavelength is related to the size of the cavitation diameter (strictly speaking, it is caused by the long nucleation time of the low frequency), and the cavitation diameter is related to the explosion pressure. The higher the general frequency, the smaller the wavelength, the smaller the cavitation diameter, the lower the explosion pressure, but the higher the cavitation density, the better the permeability.

  Based on the above principles:

  Low frequency (17~23KHz) : low-frequency transducer should be selected when the dirt of the object to be cleaned is heavy or difficult to be cleaned, and the explosion impact does little damage to the surface of the object to be cleaned. Commonly used industries are: magnetic industry, automobile insurance industry, textile industry, etc. Note, this series of noise is large, it is best to do sound insulation treatment.

  Medium frequency (25~28KHz) : if the dirt of the cleaned object is slightly heavier or the cleaning difficulty is moderate, and the explosion impact does little damage to the surface of the cleaned object, the medium frequency transducer should be selected. This series of industries are the most widely used, common are: mechanical processing industry, electroplating industry, catering industry, etc.

  Medium and high frequency (33~60KHz) : medium and high frequency series transducers should be selected when the dirt of the cleaned object is light and easy to clean, or when the explosion impact has requirements on the surface damage of the cleaned object. Commonly used industries are: precision parts, glass glasses, electronic components, circuit boards, etc.

  High frequency (68-200khz) : the dirt of the object to be cleaned is very light and easy to be cleaned. If explosion shock should not cause any damage to the surface of the object to be cleaned, high-frequency series transducer should be selected. Common industries are: semiconductors, special high precision parts, etc.

 

Ultrasonic cleaning transducer performance list
Transducer
specifications
Height
(mm)
Radiating Surface
(mm)
Ceramic Diameter
(mm)
Weight
(g)
Frequency
(KHZ)
Impedance
(Ω)
Capacity
(PF)±10%
35W54KZBP4 41.5 31 30 130 54 ≤20 3850
35W54KZAP4(OLD) 40 38 30 145 54 ≤20 3850
35W200KZBP4 41.5 31 30 130 200 ≤25 3850
60W80KP4 62 40 38 319 80 ≤20 5000
60W100KP4 53 39 38 290 100 ≤20 5000
100W25KP4 77.5 66 45 717 25 ≤20 6600
100W25KP8 77.5 66 45 717 25 ≤20 5200
120W28KP4 69 66 50 750 28 ≤20 9000
100W30KP8 64 66.5 45 559 30 ≤20 5200
100W28KP4 67 66 45 626 28 ≤20 6800
100W28KP8 67 66 45 626 28 ≤20 5200
100W22KP8 92 68 45 818 22 ≤20 5200
60W28KP4 68 59 38 466 28 ≤20 5200
60W28KP8 68 59 38 466 28 ≤20 3800
60W25KP4 77 59 38 529 25 ≤20 5200
60W25KP8 77 59 38 529 25 ≤20 3800
120W68KP8 67 52 50 590 68 ≤20 5000
60W28/40KP4 66 64 38 430 28/40 ≤25 4800
60W70KP4 76 50 38 463 70 ≤20 5200
100W20KP8 94 66 45 890 20 ≤20 5300
60W40KLBP4 52 45 38 299 40 ≤20 4800
60W40KLBP8 49 45 38 299 40 ≤20 3900
60W40KLBP8(OLD) 53 45 38 303 40 ≤20 3900
60W40KLAP8 51 48 38 295 40 ≤20 3800
60W40KLAP8(OLD) 55.5 49 38 305 40 ≤20 3800
60W33KP4 63 48 38 422 33 ≤20 4800
50W40KP4 49 45 35 258 40 ≤20 4000
50W40KLBP4(OLD) 53 45 35 263 40 ≤20 4000
50W28KP4(Allen) 72 45 35 400 28 ≤20 4000
50W28KP4(Hex) 83.5 45 35 425 28 ≤20 4000
60W120KP4 59 39 38 366 120 ≤20 5000
50W135KP4 54 37 35 214 135 ≤20 4000
60W17KP4 111 69 38 813 17 ≤20 5000
100W40KLBP4 50 54 45 402 40 ≤20 6800
100W40KLBP8 50 54 45 402 40 ≤20 5200
All aluminum 54 45 35 232 40 ≤20 4000
Three frequency 120 w 82 59 50 759 28.1/42.1/53.3 —— 8000

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