Ultrasonic Transducer

  Ultrasonic Cleaning Transducer

  Piezoelectric transducer uses the piezoelectric effect to realize transduction between electric and sound energy. It comprises a radiation head,electrode, cap, prestressed bolt, piezoelectric chip and an insulating tube. The piezoelectric transducer is widely used in ultrasonic cleaning machine and high-power industry cleaning devices.

  Features

  ◊ High efficiency: high mechanical parameter Q, the transduction efficient between electricity and sound above 95%.

  ◊ High amplitude: the transducer strength is improved by fixing the high speed vibrator directly on the base of washing groove

  with bolt. Compare with a magnetic expansion vibrator, its amplitude can be improved above 50%.

  ◊ Good heat resistance: a large range of working temperature, low resonance impedance and heat productivity.

  Naming methods as following

  Product categories

  A. Piezoelectric chips: P4 series with black chip and P8 series with yellow chip;

  B. Frequency classification: low frequency series (17~23KHz), intermediate frequency series (25~28KHz), medium and high frequency series (33~60KHz) and high frequency series (68-200 KHZ).

  C. Power classification: 30W series (including 35W), 50W series (including 60W), 100W series (including 80W) and other unconventional power;

  D. Shape classification: straight column and trumpet;

  Frequency selection

  The frequency of the transducer is inversely proportional to the wavelength, the wavelength is related to the size of the cavitation diameter (strictly speaking, it is caused by the long nucleation time of the low frequency), and the cavitation diameter is related to the explosion pressure. The higher the general frequency, the smaller the wavelength, the smaller the cavitation diameter, the lower the explosion pressure, but the higher the cavitation density, the better the permeability.

  Based on the above principles:

  Low frequency (17~23KHz) : low-frequency transducer should be selected when the dirt of the object to be cleaned is heavy or difficult to be cleaned, and the explosion impact does little damage to the surface of the object to be cleaned. Commonly used industries are: magnetic industry, automobile insurance industry, textile industry, etc. Note, this series of noise is large, it is best to do sound insulation treatment.

  Medium frequency (25~28KHz) : if the dirt of the cleaned object is slightly heavier or the cleaning difficulty is moderate, and the explosion impact does little damage to the surface of the cleaned object, the medium frequency transducer should be selected. This series of industries are the most widely used, common are: mechanical processing industry, electroplating industry, catering industry, etc.

  Medium and high frequency (33~60KHz) : medium and high frequency series transducers should be selected when the dirt of the cleaned object is light and easy to clean, or when the explosion impact has requirements on the surface damage of the cleaned object. Commonly used industries are: precision parts, glass glasses, electronic components, circuit boards, etc.

  High frequency (68-200khz) : the dirt of the object to be cleaned is very light and easy to be cleaned. If explosion shock should not cause any damage to the surface of the object to be cleaned, high-frequency series transducer should be selected. Common industries are: semiconductors, special high precision parts, etc.

 

Ultrasonic cleaning transducer performance list
Transducer
specifications
Height
(mm)
Radiating Surface
(mm)
Ceramic Diameter
(mm)
Weight
(g)
Frequency
(KHZ)
Impedance
(Ω)
Capacity
(PF)±10%
35W54KZBP441.5313013054≤203850
35W54KZAP4(OLD)40383014554≤203850
35W200KZBP441.53130130200≤253850
60W80KP462403831980≤205000
60W100KP4533938290100≤205000
100W25KP477.5664571725≤206600
100W25KP877.5664571725≤205200
120W28KP469665075028≤209000
100W30KP86466.54555930≤205200
100W28KP467664562628≤206800
100W28KP867664562628≤205200
100W22KP892684581822≤205200
60W28KP468593846628≤205200
60W28KP868593846628≤203800
60W25KP477593852925≤205200
60W25KP877593852925≤203800
120W68KP867525059068≤205000
60W28/40KP466643843028/40≤254800
60W70KP476503846370≤205200
100W20KP894664589020≤205300
60W40KLBP452453829940≤204800
60W40KLBP849453829940≤203900
60W40KLBP8(OLD)53453830340≤203900
60W40KLAP851483829540≤203800
60W40KLAP8(OLD)55.5493830540≤203800
60W33KP463483842233≤204800
50W40KP449453525840≤204000
50W40KLBP4(OLD)53453526340≤204000
50W28KP4(Allen)72453540028≤204000
50W28KP4(Hex)83.5453542528≤204000
60W120KP4593938366120≤205000
50W135KP4543735214135≤204000
60W17KP4111693881317≤205000
100W40KLBP450544540240≤206800
100W40KLBP850544540240≤205200
All aluminum54453523240≤204000
Three frequency 120 w82595075928.1/42.1/53.3——8000

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